technical data 10534 effective june 2016 splicer blocks catalog symbols: ? 160__-(poles) ? 162__-(poles) ? 163__-(poles) ? 165__-(poles) description: bussmann ? series splicer blocks allow for increasing or decreasing wire size within a circuit to accommodate different connections from the power source to the branch load. splicer blocks are available for wire sizes up to 500 kcmil and amp ratings up to 760 a. they are ul ? recognized to ul 1059 and rated for use in ul 508a industrial control panels. these blocks are factory configured from 1- to 4-poles (catalog number dependent) with optional covers available to enhance safety (order covers separately). catalog number example: 16204-3 is a 3-pole 16204 where: ? the prefix 16204 defines the blocks lineside and loadside characteristics (i.e., conductor port per pole that accepts 2/0 - #14 cu, or 2/0 - #12 al conductors). ? the suffix 3 in this example defines this as a three-pole block. ? see the catalog number tables for details on the available lineside/loadside characteristics. how to order: from the catalog number tables, select the catalog number that defines the desired lineside/loadside port and conductor characteristics. add to the catalog number the suffix that defines the desired pole configuration. note, you must select from the available number of poles for each catalog number. these appear in the second column of the catalog number tables. specifcations: ratings ? volts: 600 v ? amps: 115 to 760 a ? sccr: up to 200 ka* (see table for sccr by catalog number) * maximum sccr contingent upon the application of an upstream current-limiting overcurrent protective device. see table for fusing requirements. flammability rating ? ul 94 v0 agency information ? ul 1059 recognized, guide xcfr2, file e62622 ? csa ? certified, class 6228-01, file 15364 conductors ? ? stranded 75c copper and aluminum ? higher temperature rated conductors permitted with appropriate derating ? as specified in the catalog number table. optional covers ? see table for catalog numbers specific to each block
2 3 effective june 2016 catalog numbers: line/load port configuration no. of poles current rating (a) lineside loadside sccr (ka) catalog number wire size (str/ferrule unless noted)* wires per port torque n?m (lb-in) ports/ pole wire size (str/ferrule unless noted)* wires per port torque n?m (lb-in) ports/ pole 1, 2, 3 115 2 - 3 cu/al (str) 1 5.6 (50) 1 2 - 3 cu/al (str) 1 5.6 (50) 1 10 16200-_** 4 - 6 cu/al (str) 1 5.1 (45) 4 - 6 cu/al (str) 1 5.1 (45) 8 cu/al (str) 1 4.5 (40) 8 cu/al (str) 1 4.5 (40) 10 - 14 cu (str) 1 4.0 (35) 10 - 14 cu (str) 1 4.0 (35) 1, 2, 3 150 1/0 - 3 cu (str) 1 5.6 (50) 1 1/0 - 3 cu (str) 1 5.6 (50) 1 10 16201-_ 4 - 6 cu (str) 1 5.1 (45) 4 - 6 cu (str) 1 5.1 (45) 8 cu (str) 1 4.5 (40) 8 cu (str) 1 4.5 (40) 10 - 14 cu (str) 1 4.0 (35) 10 - 14 cu (str) 1 4.0 (35) 2, 3, 4 175 2/0 - 1 cu/al (str) 1 12.4 (110) 1 2/0 - 1 cu/al (str) 1 12.4 (110) 1 10 16000-_** 2 - 8 cu/al 1 2 - 8 cu/al 1 10 - 12 al (str) 1 4.0 (35) 10 - 12 al (str) 1 4.0 (35) 10 - 14 cu 1 10 - 14 cu 1 4 - 8 cu/al 2 13.6 (120) 4 - 8 cu/al 2 13.6 (120) 10 - 14 cu 2 10 - 14 cu 2 1, 2, 3 175 2/0 - 1 cu/al (str) 1 12.4 (110) 1 2/0 - 1 cu/al (str) 1 12.4 (110) 1 200 ? 16204-_ 2 - 8 cu/al 1 2 - 8 cu/al 1 10 - 12 al (str) 1 4.0 (35) 10 - 12 al (str) 1 4.0 (35) 10 - 14 cu 1 10 - 14 cu 1 4 - 8 cu/al 2 13.6 (120) 4 - 8 cu/al 2 13.6 (120) 10 - 14 cu 2 10 - 14 cu 2 2, 3, 4 255 250kcmil - 6 cu 1 42.4 (375) 1 250kcmil - 6 cu 1 42.4 (375) 1 10 16003-_** 1, 2, ,3 255 250kcmil - 6 cu 1 42.4 (375) 1 250kcmil - 6 cu 1 42.4 (375) 1 10 16301-_ 2, 3, 4 310 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 1 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 1 10 16005-_** 1/0 cu/al (str) 1-2 1/0 cu/al (str) 1-2 1 - 6 cu/al 1-2 1 - 6 cu/al 1-2 1, 2, ,3 310 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 1 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 1 10 16303-_ 1/0 cu/al (str) 1-2 1/0 cu/al (str) 1-2 1 - 6 cu/al 1-2 1 - 6 cu/al 1-2 1, 2, ,3 380 500kcmil - 4/0 cu/al (str) 1 56.5 (500) 1 500kcmil - 4/0 cu/al (str) 1 56.5 (500) 1 10 16306-_ 3/0 - 1/0 cu/al (str) 1-2 3/0 - 1/0 cu/al (str) 1-2 1 - 6 cu/al 1-2 1 - 6 cu/al 1-2 1, 2, ,3 620 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 2 350kcmil - 2/0 cu/al (str) 1 31.1 (275) ?? 2 10 16500-_ 1/0 cu/al (str) 1-2 1/0 cu/al (str) 1-2 1 - 4 cu/al 1-2 1 - 4 cu/al 1-2 6 cu/al 2 6 cu/al 2 1, 2, ,3 760 500kcmil - 4/0 cu/al (str) 1 56.5 (500) 2 500kcmil - 4/0 cu/al (str) 1 56.5 (500) 2 10 16504-_ 3/0 - 1/0 cu/al (str) 1-2 3/0 - 1/0 cu/al (str) 1-2 1 - 6 cu/al 1-2 1 - 6 cu/al 1-2 * 75c wire (iger temperature rated wire acceptable wit appropriate derating). sing a ferrule on a stranded conductor requires a correctly sized l listed ferrule (customer supplied) applied according to te manufacturers specifications. ferrule ratings apply to copper wire only. ** not covered by csa certification. ? see table below for te tested upstream overcurrent protective devices necessary for acieving tis sccr. ?? torque rating for dual wire and ferrule application is 30.5 n?m (270 lb-in). short-circuit current rating (sccr) data for block 16204-_: catalog number no. of poles conductors (awg) fuse class/bussmann series symbol/ampacity sccr minimum enclosure size lineside loadside j lpj rk1 lpn-rk (250 v), lps-rk (600 v) rk5 frn-r (250 v), frs-r (600 v) t jjn (300 v), jjs (600 v) 16204-_ 1, 2, 3 2/0 - 8 2/0 - 8 200 200 60 200 200 ka 16 x 16 x 6.75 splicer blocks eaton.com/bussmannseries
3 3 effective june 2016 dimensions in 160_ blocks catalog number prefix a b c1 c2 c3 d e f g h j k l 162_ 2.88 2.25 1.07 1.88 2.70 1.75 0.82 0.54 0.32 0.84 0.31 0.20 0.41 163_ 4.0 3.38 1.8 3.60 5.21 3.32 1.62 0. 0.31 0.88 0.35 slot 0.20 wide x 0.41 long slot 0.42 wide x 0.62 long 165_ 5.5 4.75 3.11 5.76 8.48 2.4 2.6 1.55 0.36 1. 1 0.44 slot 0.20 wide x 0.33 long slot 0.41 wide x 0.53 long 2.12" 0.69" 0.50" 4.12" (2-pole) 5.37" (3-pole) 6.62" (4-pole) 3.62" (2-pole) 4.87" (3-pole) 6.12" (4-pole) 1.38" 1.00" 0.38" 2.00" 0.27" dia. (2 holes) slot 0.22" x 0.38" (4 places) 0.25" 2.75" lineside loadside 162_, 163_ and 165_ blocks fe e c a b g l c'bore k dia. loadside lineside d jh dual wire port application ? ? ferrule terminal application ? ? ? splicer blocks eaton.com/bussmannseries
technical data 10534 effective june 2016 eaton and bussmann are valuable trademarks of eaton in the u.s. and other countries. you are not permitted to use the eaton trademarks without prior written consent of eaton. csa is a registered trademark of the canadian standards group. ul is a registered trademark of the underwriters laboratories, inc. eaton 1000 eaton boulevard cleveland, oh 44122 eaton.com bussmann division 114 old state road ellisville, mo 63021 united states eaton.com/bussmannseries ? 2016 eaton all rights reserved printed in usa publication no. 10534 bu-mc16057 june 2016 follow us on social media to get the latest product and support information. for eatons bussmann series product information, call 1-855-287-7626 or visit: eaton.com/bussmannseries optional covers electrical safety can be enhanced by installing optional covers. from the table below, order the cover catalog number that matches the block catalog number. block catalog number poles cover catalog number 16000-2 2 cpb160-2* 16000-3 3 cpb160-3* 16000-4 4 cpb160-4* 16003-2 2 cpb160-2* 16003-3 3 cpb160-3* 16003-4 4 cpb160-4* 16005-2 2 cpb160-2* 16005-3 3 cpb160-3* 16005-4 4 cpb160-4* 16200-1 1 cpb162-1* 16200-2 2 cpb162-2* 16200-3 3 cpb162-3* 16201-1 1 cpb162-1* 16201-2 2 cpb162-2* 16201-3 3 cpb162-3* 16204-1 1 cpb162-1* 16204-2 2 cpb162-2* 16204-3 3 cpd162-3* 16301-1 1 cpdb-1* 16301-2 2 cpdb-2* 16301-3 3 cpdb-3* 16303-1 1 cpdb-1* 16303-2 2 cpdb-2* 16303-3 3 cpdb-3* 16306-1 1 cpdb-1* 16306-2 2 cpdb-2* 16306-3 3 cpdb-3* 16500-1 1 cpdb165** 16500-2 2 cpdb165** 16500-3 3 cpdb165** 16504-1 1 cpdb165** 16504-2 2 cpdb165** 16504-3 3 cpdb165** * cover catalog number provides one individual cover for each block. ** order one cover for each pole. eaton.com/bussmannseries splicer blocks the only controlled copy of this data sheet is the electronic read-only version located on the eaton network drive. all other copies of this document are by definition uncontrolled. this bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. eaton reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. eaton also reserves the right to change or update, without notice, any technical information contained in this bulletin. once a product has been selected, it should be tested by the user in all possible applications.
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